Heavy Duty Flatbed Horizontal CNC Lathe for Rolls, Max Machining Dia Ø1,200 mm
MEGA-R100 is a large-sized flatbed type horizontal CNC lathe for roll machining that is optimized for machining precision parts of shaft shape such as rolling rolls and turbine shafts in the fields of shipbuilding, wind power, aerospace and defense industries.
MEGA-R100 ensures stable and powerful machining based on a high rigidity box way type feed system and an integrated bed structure, and maintains high precision even during long-term machining by minimizing thermal displacement.
Machine Specification
| Item | MEGA-R100 | ||||||
|---|---|---|---|---|---|---|---|
| 3000 | 4000 | 5000 | 6000 | 8000 | 10000 | ||
| Capacity | |||||||
| Swing over bed | mm | Ø1,600 | Ø1,600 | Ø1,600 | Ø1,600 | Ø1,600 | Ø1,600 |
| Swing over Saddle | mm | Ø1,000 | Ø1,000 | Ø1,000 | Ø1,000 | Ø1,000 | Ø1,000 |
| Max. Cutting Dia over Bed | mm | Ø1,600 | Ø1,600 | Ø1,600 | Ø1,600 | Ø1,600 | Ø1,600 |
| Max Cutting Diameter Over Saddle | mm | Ø1,000 | Ø1,000 | Ø1,000 | Ø1,000 | Ø1,000 | Ø1,000 |
| Distance between centers | mm | 3,000 | 4,000 | 5,000 | 6,000 | 8,000 | 10,000 |
| Max. Loading Capacity | kgf | 15,000 | 15,000 | 15,000 | 15,000 | 15,000 | 15,000 |
| Chuck Size | inch | – | – | – | – | – | |
| Spindle | |||||||
| Spindle Bore Diameter | mm | Ø155 (Opt.: Ø255) | Ø155 (Opt.: Ø255) | Ø155 (Opt.: Ø255) | Ø155 (Opt.: Ø255) | Ø155 (Opt.: Ø255) | Ø155 (Opt.: Ø255) |
| Type of Spindle Nose | KS | A2-15 | A2-15 | A2-15 | A2-15 | A2-15 | A2-15 |
| Max Spindle Speed | rpm | 1 ~ 500 | 1 ~ 500 | 1 ~ 500 | 1 ~ 500 | 1 ~ 500 | 1 ~ 500 |
| Spindle Taper | MT | 15 | 15 | 15 | 15 | 15 | 15 |
| Spindle Torque | kgf.m | 3,172.5 | 3,172.5 | 3,172.5 | 3,172.5 | 3,172. | 3,172.5 |
| Number of spindle speed | step | Auto 3 steps | Auto 3 steps | Auto 3 steps | Auto 3 steps | Auto 3 steps | Auto 3 steps |
| Spindle Motor | kW | 114 / 71 | 114 / 71 | 114 / 71 | 114 / 71 | 114 / 71 | 114 / 71 |
| Turret | |||||||
| Turret | – | 4 Position Electric (Opt.: 8 Position Electric) | 4 Position Electric (Opt.: 8 Position Electric) | 4 Position Electric (Opt.: 8 Position Electric) | 4 Position Electric (Opt.: 8 Position Electric) | 4 Position Electric (Opt.: 8 Position Electric) | 4 Position Electric (Opt.: 8 Position Electric) |
| Number of Tool Station | ea | 4 [8 Position Electric : 8] | 4 [8 Position Electric : 8] | 4 [8 Position Electric : 8] | 4 [8 Position Electric : 8] | 4 [8 Position Electric : 8] | 4 [8 Position Electric : 8] |
| Tool Size (Out Dia x Boring bar size) | mm | □40 × Ø60 (Opt.: □50 × Ø60) | □40 × Ø60 (Opt.: □50 × Ø60) | □40 × Ø60 (Opt.: □50 × Ø60) | □40 × Ø60 (Opt.: □50 × Ø60) | □40 × Ø60 (Opt.: □50 × Ø60) | □40 × Ø60 (Opt.: □50 × Ø60) |
| Turret Size | mm | □340 | □340 | □340 | □340 | □340 | □340 |
| Axes | |||||||
| Rapid Traverse (X / Z) | mm/min | 6,000 / 6,000 | 6,000 / 6,000 | 6,000 / 6,000 | 6,000 / 6,000 | 6,000 / 6,000 | 6,000 / 6,000 |
| Max. Stroke (X / Z) | mm | 660 / 3,000 | 660 / 4,000 | 660 / 5,000 | 660 / 6,000 | 660 / 8,000 | 660 / 10,000 |
| Feed Motor (X / Z) | kW | 10.5 / 35.5 | 10.5 / 35.5 | 10.5 / 35.5 | 10.5 / 35.5 | 10.5 / 35.5 | 10.5 / 35.5 |
| Tailstock | |||||||
| Tailstock | – | Built-in type | Built-in type | Built-in type | Built-in type | Built-in type | Built-in type |
| Quill Diameter | mm | Ø 230 | Ø 230 | Ø 230 | Ø 230 | Ø 230 | Ø 230 |
| Tailstock Center Taper | MT | No.6 | No.6 | No.6 | No.6 | No.6 | No.6 |
| 센터 형식 | – | Ø82.5 x 60° Dead Center | Ø82.5 x 60° Dead Center | Ø82.5 x 60° Dead Center | Ø82.5 x 60° Dead Center | Ø82.5 x 60° Dead Center | Ø82.5 x 60° Dead Center |
| Tailstock Travel | mm | 300 | 300 | 300 | 300 | 300 | 300 |
| Bed | |||||||
| Bed Width | mm | 1,520 | 1,520 | 1,520 | 1,520 | 1,520 | 1,520 |
| Bed Length | mm | 5,925 | 7,125 | 8,325 | 9,525 | 11,075 | 13,325 |
| Bed Type | – | 1 bed, 4 way | 1 bed, 4 way | 1 bed, 4 way | 1 bed, 4 way | 1 bed, 4 way | 1 bed, 4 way |
| Motor | |||||||
| Coolant Pump | kW | ||||||
| Lubrication Pump (Bed / Spindle) | W | ||||||
| Tank Capacity | |||||||
| Coolant | ℓ | 950 | 950 | 950 | 950 | 950 | 950 |
| Power Source | |||||||
| Power Capacity | kVA | 150 | 150 | 150 | 150 | 150 | 150 |
| Power Specification | – | 380V, 60Hz | 380V, 60Hz | 380V, 60Hz | 380V, 60Hz | 380V, 60Hz | 380V, 60Hz |
| Machine Size | |||||||
| Height | mm | 3,170 | 3,170 | 3,170 | 3,170 | 3,170 | 3,170 |
| Floor Space (L x W) | mm | 8,725 x 3,325 | 9,725 x 3,325 | 10,725 x 3,325 | 11,725 x 3,325 | 13,725 x 3,325 | 15,725 x 3,325 |
| Weight | Kgf | 51,000 | 53,000 | 55,000 | 57,000 | 61,000 | 65,000 |
| NC Controller | – | SIEMENS 828D | SIEMENS 828D | SIEMENS 828D | SIEMENS 828D | SIEMENS 828D | SIEMENS 828D |