SMART Ua STEEL is a ‘Smart Machine’ optimized for machining small steel mold.
The world’s first AI ‘Smart Machine’ is integrated with Hwacheon’s future convergence software, machining know-how and automation technology. Simply inputting the CAD data allows the machine to automatically do CAM calculation and machining which dramatically increases the productivity of the user.
Cooling of the spindle and frames minimizes thermal deformation to ensure high precision during long-time machining. Hwacheon software installed on the machine improves productivity and precision, and always provides the same machining quality.
Machine Specification
| Item | SMART Ua STEEL | ||||
|---|---|---|---|---|---|
| 12K | 14K | 20K | 24K | ||
| Travel | |||||
| X-axis Stroke | mm | 1,050 | 1,050 | 1,050 | 1,050 |
| Y-axis Stroke | mm | 600 | 600 | 600 | 600 |
| Z-axis Stroke | mm | 550 | 550 | 550 | 550 |
| Distance from Table Surface to Spindle Gauge Plane | mm | 150 ~ 700 | 150 ~ 700 | 150 ~ 700 | 150 ~ 700 |
| Distance between columns | mm | 1,076 | 1,076 | 1,076 | 1,076 |
| Table | |||||
| Working Surface | mm | 1,200 x 600 | 1,200 x 600 | 1,200 x 600 | 1,200 x 600 |
| Table Loading Capacity | kgf | 800 [Magnetic Table : 700] | 800 [Magnetic Table : 700] | 800 [Magnetic Table : 700] | 800 [Magnetic Table : 700] |
| Table Surface Configuration (T slots W x P – No. of slots) | mm | 18 x 100 / 5ea | 18 x 100 / 5ea | 18 x 100 / 5ea | 18 x 100 / 5ea |
| Spindle | |||||
| Max Spindle Speed | rpm | 12,000 | 14,000 | 20,000 | 24,000 |
| Spindle Motor | kW | 37 / 18.5 | 37 / 22 | 37 / 18.5 | 37 / 18.5 |
| Type of Spindle Taper Hole | – | ISO#40, 7/24 Taper (BBT-40) | ISO#40, 7/24 Taper (BBT-40) | ISO#40, 7/24 Taper (BBT-40) | ISO#40, 7/24 Taper (BBT-40) |
| Spindle Bearing Inner Diameter | mm | Ø70 | Ø70 | Ø70 | Ø70 |
| Type of Spindle | – | Built-in Motor | Built-in Motor | Built-in Motor | Built-in Motor |
| Method of Spindle Lubrication | – | Oil Jet | Oil Jet | Oil Jet | Oil Jet |
| Method of Spindle Cooling | – | Jacket Cooling (Oil Cooler) | Jacket Cooling (Oil Cooler) | Jacket Cooling (Oil Cooler) | Jacket Cooling (Oil Cooler) |
| Type of Coolant | – | Spindle Oil [ISO VG 10] | |||
| Feedrate | |||||
| Rapid Traverse (X / Y / Z) | m/min | 36 / 36 / 36 | 36 / 36 / 36 | 36 / 36 / 36 | 36 / 36 / 36 |
| Motor | |||||
| Servo Motor (X / Y / Z) | kW | 4 / 4 / 7 | 4 / 4 / 7 | 4 / 4 / 7 | 4 / 4 / 7 |
| Coolant Motor (Spindle / Coolant Gun) | kW | 0.75 / 0.75 | 0.75 / 0.75 | 0.75 / 0.75 | 0.75 / 0.75 |
| Spindle Cooler (50/60Hz) (50 / 60 Hz) | kW | 5 / 5.6 | 5 / 5.6 | 5 / 5.6 | 5 / 5.6 |
| ATC | |||||
| Type of Tool Shank | – | MAS-403 BBT-40 (Opt.: CAT-40 / SK-40 / HSK-A63) | MAS-403 BBT-40 (Opt.: CAT-40 / SK-40 / HSK-A63) | MAS-403 BBT-40 (Opt.: CAT-40 / SK-40 / HSK-A63) | HSK-A63 |
| Type of Pull Stud | – | MAS P40T-1 (45°) | MAS P40T-1 (45°) | MAS P40T-1 (45°) | MAS P40T-1 (45°) |
| Tool Storage Capacity | ea | 120 | 120 | 120 | 120 |
| Max. Tool Diameter (with / without Adjacent Tools) | mm | Ø90 / Ø170 | Ø90 / Ø170 | Ø90 / Ø170 | Ø90 / Ø170 |
| Max. Tool Length | mm | 300 | 300 | 300 | 300 |
| Max. Tool Weight | Kgf | 8 | 8 | 8 | 8 |
| Method of Tool Selection | – | Fixed Address | Fixed Address | Fixed Address | Fixed Address |
| Power Sources | |||||
| Electric Power Supply | kVA | 55 | 55 | 55 | 55 |
| Compressed Air Supply (Pressure x Consumption) | – | 0.5~0.7MPa x 690Nℓ/min | 0.5~0.7MPa x 690Nℓ/min | 0.5~0.7MPa x 690Nℓ/min | 0.5~0.7MPa x 690Nℓ/min |
| Tank Capacity | |||||
| Spindle Coolant | ℓ | 30 | 30 | 30 | 30 |
| Lubrication | ℓ | 12 | 12 | 12 | 12 |
| Coolant | ℓ | 350 | 350 | 350 | 350 |
| Machine Size | |||||
| Height | mm | 3,170 | 3,170 | 3,170 | 3,170 |
| Floor Space (L x W) | mm | 5,730 x 5,320 | 5,730 x 5,320 | 5,730 x 5,320 | 5,730 x 5,320 |
| Weight | kgf | 20,000 | 20,000 | 20,000 | 20,000 |
| NC Controller | – | H-SMARTS | H-SMARTS | H-SMARTS | H-SMARTS |